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NHQ
Quality Management System Requirements For Builders
Introduction
Notes
1.0 General
2.0 Quality Management System Management
3.0 Production Operations (Purchasing & Construction)
4.0 Warranty and Service Operations
5.0 Sales Operations
6.0 Additional Functional Areas
Download the NHQ builder requirements

Introduction
These quality management system requirements were developed based on ISO 9000
quality principles and adapted to residential builder business practices based
on the experience of the NAHB Research Center working with numerous builders
and trade partners.
As with any good quality management system, this set of requirements is
continually subject to improvements. As experience is gained on the
effectiveness of this type of quality management system with home builders, it
will be changed and improved. The overall intent is to provide a system that
will assure consistent customer satisfaction and continual improvement.
This document establishes the quality management system requirements that apply
to all home builder organizations in residential new construction seeking NHQ
certification. The builder organization shall be responsible for the
establishment and execution of a quality management system that satisfies these
requirements.
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Notes
The following notes may be used to clarify these requirements:
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The intent of these requirements is to define the major elements of a practical
and effective quality management system for home builders.
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Considerable latitude is allowed for the builder to develop and implement a
quality management system customized to their organization’s needs. The
organization/format of the quality manual does not need to follow the
organization of these requirements; however, a compliant system shall cover all
the clauses of these requirements.
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The terms effective or adequate
should be interpreted to mean that evidence is available to demonstrate that
the process/system is working well enough to assure the quality management
system is functioning as intended to ensure customer satisfaction and the
quality of the work.
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Where the term "procedure" or "process" is used and when there is no
requirement for documentation, the company shall be able to demonstrate
effective implementation. Undocumented processes are common but these should be
clearly and uniformly understood by those in the organization needing to use
them. Flow charts and brief process outlines are encouraged wherever practical.
Where the term "documented procedure" appears within these requirements, this
means that the procedure is established, documented, implemented and
maintained. These requirements explicitly state when a retrievable record is
required by the use of the terms document, defined, record,
or written. The term policy is also used to indicate the need for
a retrievable document.
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A functional area
is a separate department or independently managed area within the company. Each
functional area has its own quality representative reporting to the company
quality representative, and administering its own policies and procedures
within the company’s quality management system. The company must include in the
quality management system functional areas covering production (inclusive of
the purchasing activities), warranty/service, and sales. A company may include
other functional areas as they see benefit in doing so. Other functional areas
may include but are not limited to land development, design center, mortgage
finance, design, and marketing.
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A functional position
is a position in the organization with specific responsibilities for
implementing some or all of the company’s quality management system.
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A jobsite can be considered a community where a builder is building multiple
houses at one time.
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Where the requirement refers to "periodic" or "periodically", the quality
manual or supporting documented procedure shall specify the frequency of the
particular activity. The frequency shall be such that the on-going
effectiveness of the activity is ensured.
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Builders actively working to achieve NHQ certification of
their critical trade partners are not required to fully meet requirement 3.3.4
for the initial qualification; however, they are expected to have a plan in
place to achieve full compliance with 3.3.4 within two years of the initial
certification audit (by the third audit) and significant progress should be
seen by the second audit.
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1.0 General
1.1 Scope - The quality manual shall define the scope of the
services and/or housing products provided and the geographic region served by
the company (or division of the company).
1.2 Leadership - Senior management shall provide demonstrated
executive leadership to the company's quality and safety initiatives. This
shall include setting policy and performance expectations, communicating to the
organization the importance of safety and meeting customer expectations,
providing resources, and reviewing the effectiveness of the quality management
system and safety program.
1.3 Quality and Safety Statement - There shall be written
statement(s) by senior management that describe(s) the company’s commitment to
quality, safety, and meeting customer’s expectations. The statement(s) will
commit the entire organization to continuous improvement, achieving measurable
quality results, and a safe workplace and shall be communicated to customers,
suppliers, trade partners, and employees.
1.4 Quality Manual - The company shall develop, document, and
maintain a controlled, quality management system that promotes continual
improvement. The quality management system shall be defined in a quality
manual. This system shall define or reference the company’s policies,
processes, procedures, and documents that assure that customer expectations and
company standards are met. The company shall provide ready access to the most
current versions of the pertinent quality management system documents to those
personnel needing them. The quality management system will, at a minimum,
include those functional areas included in Sections 3.0, 4.0 and 5.0. (See
Note 5.)
1.5. Quality Responsibilities - Quality responsibilities shall
be established for all employees including accountability for adhering to
quality management system policies and procedures. The quality management
system manual shall outline the major responsibilities of the senior manager
(e.g., quality manager) responsible for the company-wide quality management
system. Each operating area or functional area included in the quality
management system of the company shall have a designated quality representative
with responsibility for managing the quality management system in their area.
Management responsibilities shall include ensuring that all employees have an
awareness of the quality management system and the quality commitment, are
following those portions of the system appropriate to their job, and understand
the importance of the system.
1.6 Organization Chart - There shall be a company organization
chart showing position titles and names and reporting relationships of all
functional positions. The senior manager(s) responsible for quality and safety
shall be identified on the organization chart. (See Note 6.)
1.7 Component Personnel - Personnel in each functional area
shall be qualified and competent to fill assigned positions. Each functional
area shall develop and maintain job descriptions that define the
responsibilities and qualification requirements of all positions key to meeting
customer expectations and/or the quality of the "as built" house and the safety
of the jobsite operations.
1.8 Training - A program of training for all personnel involved
in meeting new homebuyer expectations shall be implemented. This training shall
address new employee orientation/training, functional area
orientation/training, and training in the technical requirements of the
positions, and operation of the company’s quality management system.
1.9 Corporate Communications - Procedures shall be implemented
to assure communication exists between all areas of the company and the trade
partners of the company. This includes identification of and communication to
other functional areas to address recurring non-conformances in production,
service, sales, and jobsite safety. There shall be procedures implemented to
communicate with new home buying customers and to manage their expectations.
1.10 Customer Feedback - The company shall establish and
implement procedures to evaluate customer satisfaction with the company’s work.
This assessment shall be conducted at least annually and shall identify overall
satisfaction as well as satisfaction with the functional areas of the company
that come in contact with the new home buying customer. The results of this
assessment shall be considered in analyzing the effectiveness of the quality
management system and initiating changes to the system. These procedures shall
be documented and records kept of the customer feedback.
1.11 Performance Measures - The company shall establish
performance measures and goals that are indicative of the effectiveness of the
quality management system and safety program. These shall be defined,
documented, and quantified for each functional area covered by the company’s
quality management system. Progress towards meeting these goals shall be
documented and reported quarterly to the management of the various functional
areas.
1.12 Company Process Flow - The company shall define and
document a sequence or sequences of activities (process flow) for the overall
company and their relationships to each other. Each sequence shall include all
major planning, work, and quality assurance activities.
1.13 Safety Program - The company shall develop, document,
implement, and maintain a job site safety and accident prevention program. This
program shall include:
1.13.1 Safety Responsibilities - Safety Responsibilities shall
be established for all employees regarding adherence to the safety program. The
program shall outline the duties of the functional position responsible for
safety. Management responsibilities shall include ensuring that all employees
have an awareness of the safety commitment and the safety program, and its
application to their work activities.
1.13.2 Competent Personnel - At least one employee who is
generally available at the job site shall have completed the OSHA 10-hour
training class. This person shall have the authority to address safety related
issues on the job site. (See Note 7.)
1.13.3 Safety Plans - The production operation shall develop
and implement applicable safety plans for hazards on the jobsite. Trade
partners shall be required to comply with or to have their own compliant plans
in these same areas, where applicable, to their work activities on the jobsite.
1.13.4 Training - Periodic ongoing training shall be
implemented to focus on identified opportunities for improvement that leads to
prevention of recurring or potential safety non-conformances in the builder's
operation. Periodic training shall be implemented for safe work
methods/accident prevention and operation of the company’s safety program.
1.13.5 Safety Inspections - Periodic safety inspections shall
be made and documented at all jobsites. Trade partners not in compliance with
the company safety program and safety expectations will be notified
immediately.
1.13.6 Corporate Communications - The company shall formally
communicate to their trade partners the company’s safety policy and
expectations.
1.13.7 Safety Records - Safety records relating to inspections,
equipment, training, meetings, and injury occurrence shall be kept. The records
that satisfy all local, state, and federal safety management record keeping
requirements shall be kept available and accessible during the prescribed
period.
1.13.8 Safety Management Committee - A safety management
committee shall be established and at a minimum shall consist of the functional
position responsible for safety, appropriate management representatives, and
representative field managers. The committee shall meet periodically to review
the overall safety program and safety plans. Minutes of all meetings shall be
documented.
1.13.9 Annual Management Review - At least annually the safety
management committee shall review the operation and effectiveness of the safety
program with the senior management of the company. This meeting shall be
documented identifying participants, significant issues discussed, conclusions,
recommendations, and planned changes.
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2.0 Quality Management System Management
2.1 Management Committee - A quality management committee shall
be established and at a minimum shall consist of the quality manager, the
quality representatives for each functional area, and a senior management
representative. This committee shall meet periodically to review the regular
operation of the quality management system, review the results of any internal
audits and discuss opportunities for improvement. Minutes of the committee
meetings shall be documented.
2.2 Internal Audits - The company shall conduct internal audits
at periodic intervals to assess effectiveness of the quality management system.
The company quality management committee, or similar group, shall provide the
oversight of planning, conducting, and reporting results of internal audits of
the production, sales, and warranty operations to assure that the policies and
procedures of the builder’s quality management system and safety program are
met. The auditor shall be trained and independent of the functional area being
audited. Results of these audits shall be documented. When deficiencies in the
operation of the quality management system or safety program are identified,
actions to correct any nonconformance shall be taken in a timely manner and
further documented. Frequency and scope of internal audits shall be sufficient
to assure the effectiveness of the quality management system, but shall be
conducted at least twice each year.
2.3 Annual Management Review - At least annually the quality
management committee shall review the operation and effectiveness of their
respective systems with the senior management of the company. The annual review
shall include a summary of the internal and external audits of the activities
of each functional area of the company, performance measures, customer
feedback, trade partner and supplier feedback, complaints, and recommendations
from the quality representatives. The annual review shall also include assuring
compliance with these requirements, setting new annual goals, and addressing
needed changes to the system. Records shall be maintained for each review. The
records shall be in sufficient detail to disclose the participants; significant
issues; conclusions; recommendations; and planned changes.
2.4 NHQ Certification - The NHQ builder quality management
system shall be evaluated by the NAHB Research Center to assess compliance with
the NHQ requirements. This evaluation shall occur in accordance with the NHQ
program audit guidelines to verify the continuous effective operation of the
quality management system.
2.5 Quality Management System Changes - The company shall have
a documented procedure for approving and incorporating changes and improvements
to the quality management system. Individual functional area quality management
system changes must be approved and integrated into the overall company quality
management system.
2.6 Document Control - The company shall document the procedure
for updating and controlling the quality management system documents to assure
they are current. The company shall have procedures for assuring that obsolete
documents cannot be used. These documents include the quality manual, reference
documents, and supporting procedures.
2.7 Record Keeping - The company shall establish and document a
procedure to define the controls for the retention of records and shall specify
which records shall be kept and for how long. Further, it shall specify how
records are disposed of once they have matured beyond the retention period.
Records shall be maintained at least for a period of time consistent with the
state’s statute of repose.
2.8 Update of Referenced Documents - The company shall provide
a procedure that assures applicable codes; regulations; industry standards;
company standards; or manufacturer’s instructions are reviewed for changes, and
the references for each in the quality program are updated annually. The
company shall effectively communicate any changes to key personnel and
appropriate trade partners. Any such changes are to be incorporated into the
builder’s and the trade partner’s quality management system, as needed.
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3.0 Production Operations (Purchasing & Construction)
3.1 Production Operations Quality Policies & Procedures
3.1.1 Scope of Production Operations - The production operation
shall define the scope of its purchasing and construction operations.
3.1.2 Process Flow - The company shall define and document a
sequence or sequences of activities (process flow) for the production operation
of the company. This sequence shall include all major planning, construction
phases by trade, and quality assurance activities.
3.1.3 Codes & Regulations - Procedures shall be implemented to
assure that all applicable codes, and governmental regulations, including
safety, are identified and complied with. The company shall have access to all
applicable codes.
3.1.4 Company Standards - Company standards shall be documented
to define the requirements for workmanship, including tolerance requirements,
industry standards, construction procedures, and material specifications. These
company standards shall be included in scopes of work or other agreed upon
document(s). When a conflict exists between local practice and other
requirements (e.g., industry standards, manufacturer’s instructions, etc.),
there shall be a procedure for allowing exceptions while maintaining quality.
There shall be a procedure to require that all equipment used in the
construction process requiring calibration is properly calibrated and
maintained. (Note: Some company standards may vary by community.)
3.1.5 Manufacturer's Product Installation Instructions - The
production operation shall develop, document, and implement procedures for
obtaining and maintaining current copies of all installation/application
instructions. Production operations shall ensure that all products are properly
installed. (Note: When products are installed by NHQ Certified trade
contractors, the builder may satisfy this requirement (for the certified
trades) by referencing the instructions maintained by the trade contractor
provided the builder’s staff needing to understand those instructions has
convenient access to the instructions maintained by the trade contractor.)
3.1.6 Trade Partner and Supplier Contract Documents and Scopes of Work
- Procedures shall be implemented to prepare and review the subcontracts and
construction documents specific to the work of each trade utilized by the
production operation to assure that builder requirements and typical home buyer
expectations will be met. Trade contracts, scopes of work, or other documents
shall include mutually agreed upon job ready conditions and procedures to
follow when these conditions are not met. Trade contracts shall also include
provisions requiring the trade partner to comply with all safety regulations
and provide their accident prevention plan to the company. Trade partners shall
be required to periodically report to builder management on non-compliance of
job ready conditions at the builder’s various communities.
3.1.7 Scheduling Schedules for organizing and completing the
work to meet established time requirements shall be documented. Processes to
monitor the house specific work progress shall be established and shall have
criteria under which deviations from the time requirements can occur.
Procedures shall be established for communicating all schedules as well as any
schedule changes to trade partners, suppliers, and new home buyer customers.
3.1.8 Approval and Selection of Trade Contractors, Materials, and Other
Support Services - Procedures including quality criteria and
safety record/program shall be established and implemented for review,
approval, selection, and monitoring of:
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3.1.8.1 trade partners;
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3.1.8.2 materials and suppliers; and
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3.1.8.3 other support services.
These procedures shall include a review of quality performance, warranty
history, and their safety record. An approved vendor list shall be maintained
of all suppliers, trade partners and support services. This list shall be
reviewed at least annually. This list shall identify trade partners that are
NHQ certified, trade partners that are not NHQ certified but have formal
quality management systems implemented audited and verified by the builder, and
trades that require quality management activities to be conducted by the
builder. (See 3.3.4.) This list shall also identify those trade partners
considered as small trade partners as defined in 3.3.4.There shall be a
procedure for adding and removing suppliers, trade partners or support services
firms from the builder’s approved vendor list.
3.1.10 Control of Plans, Specifications, and Options -
Procedures shall be established and implemented to assure that all plans,
specifications, and options are updated when changes are made, and that no
outdated or obsolete versions of any construction document can inadvertently be
used.
3.1.11 Job Completion Policy - Senior management shall
establish a policy that states the conditions under which a new home can be
closed. It shall include a process for how unfinished items or defects are to
be completed or corrected after closing or other formal turnover.
3.2 Production Operations Inspections
3.2.1 General - Various inspections will be conducted by
production operations to ensure construction activities comply with codes,
regulations, scopes of work, manufacturer’s instructions, and company
standards. Consistent with the builder’s experience with each trade partner,
the frequency and detail of these inspections shall be sufficient to ensure
compliance. Production operations will develop checklists and/or other
documentation for recording the inspection results. The inspection criteria
shall be consistent with the company standards and scopes of work. Items
requiring corrections shall be recorded, corrected, and their status
documented. The production operation shall take steps to ensure any item
requiring correction is not covered up before the correction is completed and
documented. The quality management system shall document the who; what; when;
where; and where/how inspections are to be recorded for the inspection
processes. The personnel conducting inspections will be trained in the
inspection and documentation process.
3.2.2 Job Ready Inspection - The production operations shall
ensure the worksite is prepared for the work of the next trade to begin via an
inspection consistent with agreed upon job ready requirements. If a trade is
required to begin work when the job ready conditions are not met, the
production operations will ensure that the proper procedure (see 3.1.6) is
followed. Deviations from the job ready conditions shall be recorded on the job
ready inspection record.
3.2.3 In-Process Inspections - Activities and work done in the
production operation shall have in-process inspections to assure that the
builder’s quality policy and procedures are being followed. These inspections
shall be documented. Items requiring correction shall be documented, corrected,
and confirmed prior to the covering or concealment of any trade’s completed
work. The inspection criteria shall be consistent with the company standards
and scopes of work.
(Note: If an NHQ Certified trade contractor provides the builder with a copy of
their inspection reports, this will satisfy this requirement for work of that
trade provided the builder maintains a copy of this inspection document and
periodically verifies the accuracy of the trade contractor’s inspection.)
3.2.4 Final Inspection - Each completed house shall have a
final inspection. Any non-conformance(s) to the builder’s documented standards
for completed work shall be recorded. Corrections shall be completed and
documented.
3.2.5 Inspection Records - Records shall be maintained of all
code compliance, third-party inspections, company quality inspections, and the
correction of noted non-conformances.
3.3 Production Operations Continual Improvement
3.3.1 Corrective and Preventive Actions - The production
operation shall define and implement on-going actions to eliminate recurring
quality issues. These documented actions shall include identification,
prioritization, root-cause analysis, and development and implementation of an
action plan. The effectiveness of these actions shall be evaluated. When
identified issues have not been eliminated, the plan shall be reassessed and
appropriate alternate actions initiated. (Note: These actions are intended to
support trade partners in eliminating recurring issues through their “hot spot”
or other improvement process, as well as address recurring issues resulting
from the builder’s processes and operations.)
3.3.2 Production Operations Training - A program of ongoing
training shall be implemented for all production operations employees involved
in meeting quality and safety requirements, and meeting new home buyer customer
expectations. This training shall focus on identified opportunities for
improvement that lead to reducing recurring quality and safety issues in the
production operation. Training of production personnel shall include how to
assure that job ready conditions exist for all phases of construction work and
how to maintain a safe jobsite. This training shall include both task specific
skills and training in the operation of the production operation’s quality
management system and shall be documented.
3.3.3 Trade Partner Quality Assurance Program Support - The
production operations quality management system shall support the quality
assurance programs of trade partners and other material and service providers.
Communication shall be established between the production quality
representative of the company and the quality representatives of the trade
partners to support the quality initiatives of each other. Feedback shall be
periodically provided to the trade partner to enable the trade partner to
improve the quality and safety of their work. Feedback shall be periodically
solicited from the trade partner in order for the company to improve the
quality and safety of the company's work.
3.3.4 Trade Partner Quality Management Oversight - All critical
construction activity shall be supervised by a documented quality management
system. The builder shall define a list of critical trades that require formal
quality management system oversight. This list shall include at a minimum all
trades involved with the building envelope; HVAC; plumbing; electrical; and any
work that becomes concealed during the production process. Trades that have a
significant impact on customer satisfaction, as identified by the builder,
shall also be considered critical trades. (See Note 9.)
The production operation shall ensure quality management supervision of each
critical trade by:
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Utilizing NHQ Certified trade partners, and/or
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Conducting and documenting periodic quality audits sufficient in scope and
detail to verify the implementation and effectiveness of the trade partner’s
quality management system per the NHQ requirements, and/or
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Internally providing all quality management activities comparable to the NHQ
requirements. (Note: For small trade partners with three or fewer working crews
and where the owner is daily involved with the work on the job site, the
builder can meet this requirement by:
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Conducting and documenting (or accepting the trade’s documentation) for
appropriate in-process and job complete inspections; and
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Documenting quarterly review meetings with the owner of the trade partner to
discuss recurring issues, needed crew training, workmanship standards, and
providing/receiving feedback. The documentation can be brief but should note
date, participants, and topics discussed.)
The effective quality management activities to be ensured include code
compliance, workmanship standards, compliance with manufacturer’s instructions,
documented inspections, corrective actions, preventive actions, and training.
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4.0 Warranty and Service Operations
4.1 Warranty and Service Operations Quality Policies & Procedures
4.1.1 Scope of the Warranty and Service Operations - The
warranty and service operation shall define the scope of its operations
including whether employees or trade partners typically do warranty service
work in existing homes, and what conditions must be met to affect “turnover”
from production operations to warranty and service operations.
4.1.2 Process Flow - The company shall define and document a
sequence or sequences of activities (process flow) for the warranty and service
operation of the company. This sequence shall include all major communications,
service work in existing homes, managing and tracking service requests, and
quality assurance activities.
4.1.3 Warranty Documents, Repair Procedures, and Installation Manuals
4.1.3.1 Warranty Policy - The company shall have a defined
warranty policy that is provided to each home buyer customer.
Annually all warranty documents including performance standards for all items
and systems found in a new home shall be reviewed to assure expectations of the
new home buyer customer are met.
4.1.3.2 Individual Trade’s Performance Standards - Scopes of
work or construction documents for trade partners providing warranty service
shall define the warranty service performance requirements expected of the
trade partner.
4.1.3.3 Procedures and Manuals - The warranty and service
operation will maintain access to current copies of repair procedures and
installation manuals for any materials or equipment that requires repair or
replacement.
4.1.4 Codes, Standards, Regulations, and Manufacturer’s Instructions
- Procedures shall be implemented to assure identification of and compliance
with all applicable codes, industry standards, governmental regulations, and
manufacturer’s instructions. (See 3.1.5)
4.1.5 Warranty and Service Operations Policies - The warranty
and service operations shall have a warranty request completion policy.
Procedures shall be developed, documented, and implemented for communicating
the company’s warranty and service obligations, procedures, and the company’s
customer satisfaction commitment to the new home buyer.
4.1.6 Scheduling - Processes for scheduling and monitoring the
warranty service work progress shall be established and shall have criteria
under which deviations from the time requirements can occur. Procedures shall
be established for communicating all schedules and any schedule changes to
trade partners, suppliers, and new home buyer customers.
4.1.7 Selection and Approval of Trade Partners, Materials, and Other Support
Services to Complete Warranty Service Work - Procedures shall be
established and implemented for review, approval, selection, and monitoring of
any trade partner or consultant not already approved by the company. These
procedures shall be in compliance with Section 3.1.8.
4.1.8 Version Control - Procedures shall be established and
implemented to assure that the records for all new homes covered under the
company’s warranty documents clearly indicate which version of the company’s
warranty applies to each new home sold. When more than one version of the
company’s warranty exists, all warranty and service personnel shall understand
the terms and coverage of the warranty as it relates to each specific home.
4.1.9 Confirmation of Completed Warranty and Service Work -
There shall be a procedure that obtains the homeowner’s confirmation that a
warranty or service request has been completed. This procedure shall address
when and under what conditions a warranty or service request can “remain open”
until some reasonable confirmation that the warranty or service work is, in
fact, satisfactory.
4.1.10 Protection of Work - There shall be procedures
established to protect all affected areas of a completed home during the
warranty or service work by individual trades or other warranty personnel.
These procedures shall address the process for correcting any damage that
occurs during the performance of this work and the process of authorizing any
such correction.
4.2 Warranty and Service Operations Inspections
4.2.1 Confirmation of Needed Warranty or Service Work - There
shall be procedures established and implemented to determine the scope of the
actual work required for each warranty claim received in accordance with the
company’s Warranty and Service Operations Policy and who is responsible for the
completion of this work.
4.2.2 Final Inspection - The completed warranty and service
work shall have a final inspection. All non-conformances to the Warranty and
Service Operation’s policies and procedures shall be documented. Corrections
shall be completed and documented in accordance with the Warranty and Service
Operations Policy. Each trade partner shall be required to provide to the
builder documented assurance that, their warranty work is complete and meets
the builder’s requirements. (Note: This does not mean that the trade is
required to give the builder a copy of their final inspection report but the
trade contractor is expected to at least notify the builder, via a document,
that the job is complete, correct, and acceptable to the homeowner.)
4.2.3 Inspection Records - Records shall be maintained of all
warranty and service inspections.
4.3 Warranty and Service Operations Continual Improvement
4.3.1 Corrective and Preventive Actions - The warranty and
service operation shall define and implement on-going actions to eliminate
recurring quality issues. These documented actions shall include
identification, prioritization, root-cause analysis, and development and
implementation of an action plan. When appropriate these actions shall include
recommendations of changes in materials, equipment, trade partners, or company
performance standards. The effectiveness of the corrective actions shall be
evaluated. When identified issues have not been eliminated, the plan shall be
reassessed and appropriate actions initiated. (Note: These actions are intended
to support trade contractors in eliminating recurring issues through their “hot
spot” or other improvement process, as well as address recurring issues
resulting from the builder’s processes and operations.)
4.3.2 Warranty Service Training - A program of ongoing training
for all warranty and service operations employees and trade partners involved
in meeting new home buyer customer expectations shall be implemented. This
training shall focus on identified opportunities for improvement that lead to
reducing recurring quality issues in the warranty and service operation. This
training shall include both task specific skills (including safety) and
training in the operation of the company’s quality management system.
Warranty and service operations staff will be trained on required repair and
installation procedures for equipment or products used in the warranty and
service operation. Warranty and service personnel shall be trained on all
current versions of the company’s warranty in use and where and when those
different versions apply. Warranty and service personnel shall be trained on
industry performance standards, company performance standards, and work
practices of the company’s trade partners.
4.3.3 Trade Partner Quality Assurance Program Support -
Communication shall be established between the warranty quality representative
of the company and the quality representatives of the trade partners to support
the quality initiatives of each other. Where a trade partner quality management
system does not exist, the warranty and service quality representative will
establish necessary procedures for assuring that the quality of any trade
partner’s warranty work meets customer expectations. Feedback shall be
periodically provided to the trade partner to enable the trade partner to
improve the quality of their warranty and service work. Feedback shall be
periodically solicited from the trade partner in order for the warranty and
service to improve the quality of the company's work.
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5.0 Sales Operations
5.1 Sales Operations Quality Policies & Procedures
5.1.1 Scope of the Sales Operations - The sales operation shall
define the scope of its operations including, whether employees or independent
realtors typically perform new home sales functions, when the “turnover” occurs
from sales operations, production operations, or to the warranty and service
operation and also define the customer selections and options process.
5.1.2 Process Flow - The company shall define and document a
sequence or sequences of activities (process flow) for the sales operation of
the company. This sequence shall include all major outreach, advertising, and
external communications needed to develop sales traffic; sales personnel
approach to potential home buyers; writing, processing, and approving sales
contracts; customer selections, options, and change orders; clearing
contingencies, including financing; and communicating details of the new home
to the production operation. The process shall include all necessary quality
checkpoints to assure a satisfied new home buyer.
5.1.3 Sales Documents - Procedures shall be implemented to
review all sales documents and marketing materials documents to assure that the
expectations of the new home buyer customers are appropriately defined and
managed. These procedures shall assure that these documents and materials are
confirmed to be correct at least annually.
5.1.4 Sales Operation Policy - Procedures shall be developed,
documented, and implemented for: soliciting and managing sales inquiries;
communicating the company’s sales offerings and the company’s quality
commitment to the new prospect or new home buyer; negotiating and completing
sales contracts; defining the approval authority for the various sales
decisions; confirming any agreements reached with new home purchasers;
communicating the company’s job site safety procedures to the customer;
obtaining customer concurrence at prescribed points in the new home
construction process; tracking the sales process through contract, selections,
contingency removal, home completion, and new home closing; determining the
level of prospective customer satisfaction with the marketing and sales
process; determining the level of new home buyer satisfaction with the
marketing and sales operation; and identifying future steps to improve the
marketing and sales process.
The sales operation shall maintain current copies of these procedures. These
procedures shall be reviewed at least annually and updated as needed to improve
customer satisfaction with the sales and marketing process.
5.1.5 Scheduling - Procedures shall be established for
determining and communicating all schedules and any schedule changes between
the production operation and new home buyer customers.
5.1.6 Version Control - Procedures shall be established and
implemented to assure that the current version of sales contracts, warranty
documents, and marketing materials are utilized in the sales operation. When
more than one version of the company’s sales or marketing documents exists, all
sales personnel shall understand the proper use of those different versions of
the documents.
Procedures shall be established to ensure that the most current documents
(including options, selections, and change orders) relating to the sale of a
specific house are the actual documents available to, and referenced by all
employees and trade partners.
5.1.7 Confirmation of Sales Process Completion - There shall be
a procedure that secures the home owners confirmation that each step in the
sales process has been completed. This procedure shall address when and under
what conditions new information or action is required by either the new home
buyer customer or any company personnel.
5.2 Sales Operations Quality Review
5.2.1 Final Document Review - The sales operation shall develop
and implement a document review procedure prior to filing a completed sales
contract or a completed new home purchase. Any non-conformances to the sales
policy and procedures shall be recorded. Corrections shall be completed and
documented in accordance with the sales completion policy.
5.2.2 Corrective Action - Errors or deviations from the sales
and marketing process shall be corrected in a timely fashion and in such a way
as to assure the quality of the completed work and the satisfaction of the new
home buyer customer. These deviations and their correction shall be documented.
5.2.3 Review Records - The sales operation shall document
internal reviews of sales contracts in progress and completed sales. Records
shall be maintained of all sales process reviews.
5.3 Sales Operations Continual Improvement
5.3.1 Preventive Actions - The sales operation shall define and
implement on-going actions to eliminate recurring quality issues. These
documented actions shall include identification, prioritization, root-cause
analysis, and development and implementation of an action plan. When
appropriate these actions shall include recommendations of changes in sales and
marketing procedures or documents. The effectiveness of the corrective actions
shall be evaluated. When identified quality issues have not been eliminated,
the plan shall be reassessed and additional appropriate actions initiated.
5.3.2 Sales Operations Training - A program of training for all
sales operations employees and independent realtors involved in meeting new
homebuyer sales and marketing expectations shall be implemented. This training
shall include identified opportunities for improvement that lead to reducing
recurring issues in the sales operation. This training shall also include both
task specific skills and training in the operation of the company’s quality
management system. Suggestions for and coordination of the training subjects
from the production operation and the warranty and service operation may be
utilized to meet some of the requirements of this section. Sales operations
staff will be trained on the use of approved documents and procedures for
assuring a complete and accurate sales documentation process that meets the
expectations of the new home buying customer. Sales personnel shall be trained
on any different versions of the company’s sales documents and when those
different versions apply. Sales personnel shall be trained on applicable
industry practices and safety regulations.
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6.0 Additional Functional Areas
At the discretion of the company, additional functional areas (other than the
required production, warranty, and sales) may be included in the company’s
quality management system. The quality management system for each of the
additional functional areas shall include meeting the requirements of Sections
6.1-6.3.
6.1 Functional Areas Quality Policies & Procedures - The
functional area will have a plan to understand and meet their customer's
expectations. This plan shall also define the scope of the functional area
activities and process flow. The plan shall include any internal or external
standards that apply, any scheduling/timing expectations/commitments, training
and personnel qualifications, and document/version control.
6.2 Quality Assurance Reviews - Appropriate review and approval
points to verify compliance with policies and procedures of the functional area
shall be established along with criteria for that review and/or approval.
Documentation requirements for these reviews shall also be defined and
implemented.
6.3 Continual Improvement - A process shall be defined and
implemented for on-going actions to eliminate recurring quality issues. These
documented actions shall include identification, prioritization, root-cause
analysis, and development and implementation of an action plan. The
effectiveness of these actions shall be evaluated. When identified issues have
not been eliminated, the plan shall be reassessed and appropriate alternate
actions initiated.
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